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THE RESULTS Achieved OEE visibility at the machine, department and plant level Improved WIP and RAW inventory accuracy Resolved issue of multi-out inventory tracking Reduced ERP hardware spend by $80k Reduced training required to go live Future enhancements CNC Machining Operation Weigh Counting Global reporting of OEEĢ1 Light Guided Inspection, Instructions andĬase Studies Light Guided Inspection, Instructions and Machine VisionĢ2 CASE STUDY – Light Guided Inspection, Instructions & Machine Vision SOLUTION Using Ignition and MFGx, automated the process of recording production and machine status monitoring Developed custom HMI screens for operators to combine machine interface and PLEX functions Developed OEE reporting using combined data sources from PLEX and Ignition Automated “setup” process in PLEX by utilizing tagged tool data to ensure PLC, ERP and physical tooling were all coordinated GOALS Automate recording of production and consumption of source inventory based on cycle time Determine OEE & downtime reason at the machine level based on PLC status Simplify and combine HMI and ERP interface Reduce hardware costs for new ERP implementation PROBLEM Multiple Work Centers in a Cell Configuration Impossible to record production or scrap manually Impossible to determine status of individual machines Added complexity of multi-out production OEE and downtime codes could not be measured accurately $18k savings/month Increased Customer Satisfaction and On-Time Delivery Future enhancements Drone attached RFID equipment for un-manned cycle counting Shipping automation – dock transfer via RFID RFID THE RESULTS >99% Inventory Accuracy Savings of Ten of Thousands every month with more efficient inventory tracking Cycle counting reduced by 30%, approx.
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GOALS Higher accuracy during inventory cycle counting Improved traceability of product Clearer inventory visibility Improve customer satisfaction and delivery Seamless integration with PLEX Hands free operation of inventory transactions for material handlers RFIDġ3 CASE STUDY – RFID Inventory Managementġ4 CASE STUDY – RFID Inventory Managementġ5 CASE STUDY – RFID Inventory Management PROBLEM Inventory accuracy was poor Human errors during receiving/put-away Order fulfillment problems Increased expediting expenses Excessive Cycle Counting Loss of productivity and profit margins RFIDġ2 CASE STUDY – RFID Inventory Management
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On-premise or cloud Scalable Enterprise Easy to Use Full SCADA HMI Screens Dashboards OPC/UA Server Built In Historian Unlimited Tags/Clients Connect to Anything Free Training Global Support Try Before You BuyĬloud Multi-tenant Solution Supports integration between ERP and “Anything” else E-commerce / Point of Sale Machine / PLC Integration Business intelligence PLM CAD/CAM PayrollĬase Studies RFID RFID Inventory Managementġ1 CASE STUDY – RFID Inventory Management
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Stamping Presses CNC Machines (Haas, Mazak, etc.) Inspection Gages Bluetooth Scanners Connect Anythingħ RFID Inventory Management Light guided inspection, instructions andĬase Study Highlights RFID RFID Inventory Management PLC Integration Light guided inspection, instructions and Machine Vision Real time data collection and analysis Reduce costs Reduce downtime Increase efficiency / OEE Make data driven decisions Grow your business, Great customers know what great suppliers are capable ofĦ Device Connectivity Quickly add devices Thermometers Weigh Scales Why Integrate? What are the benefits? About Our Solutions What to Look For in a Solution Some Examples and Use Cases Discussionįounded in 2014 Plex Accredited Solutions, Development & Service Providers Over 150+ Plex Clients Worldwide 1,300+ Projects Completed 9,500 App installs for Plex Custom Development Machine/PLC Integrations B2B/B2C Integrations Certified Inductive Automation/Ignition Integrators In-House Software/Mobile Development Teams Managed IT Services for Manufacturersĥ Why Integrate Machines? What Are The Benefits? Presentation on theme: "Required cover slide."- Presentation transcript:Ģ Device Integration Showcase & Panel DiscussionĬraig Scott Managing Partner, Cumulus Consulting Mike Medwith Director of Development, Cumulus Consulting Grant Acheson Integration Project Manager, Cumulus Consulting Logo may be added to title and thank you slides onlyģ Session Overview About Cumulus Consulting